A container ship owned by Evergreen Marine, the MV Ever Forward, ran aground in the Chesapeake Bay in March 2022. This was due to technical problems and poor navigation. It delayed cargo delivery, and considerable dredging was required to release it (Source: National Transportation Safety Board, NTSB MAR-23/04). This incident serves as a warning of how overlooked hazards can quickly escalate, even though it was not triggered by an engine failure.

Serious operational and environmental issues may arise from a failure to take proactive action. Traditional inspection logs and visual examinations are no longer sufficient. Predictive, digital, and integrated is the future.

To proactively identify equipment problems, marine businesses need smart EHS (Environment, Health, and Safety) monitoring systems. Due to more complicated vessels and increasingly stringent shipping regulations, the EHS safety software also enhances compliance and reduces the high costs of downtime. In this blog, we will look at how smart EHS systems are enabling predictive maintenance, which is revolutionizing ship performance and safety.

Unplanned downtime on a ship typically costs between $10,000 and $20,000 per day (Source: DNV GL). These expenses also have regulatory and reputational implications. Traditional maintenance methods are frequently reactive. This means that issues are found after they have already resulted in delays or safety incidents.

The standard approach is changed by smart EHS monitoring. These systems use real-time data, sophisticated diagnostics, and predictive analytics. Thus, they predict faults before they happen. For example, vibration sensors on rotating equipment, such as motors and pumps, can spot abnormal patterns well before they become severe enough to cause damage. This data, when paired with AI, can initiate preventative repairs, preventing more significant disruptions.

Visualizing risks and inspections frequently depends on erratic recordkeeping and subjective assessment. To ensure completeness and consistency, smart inspections combine sensors, digital checklists, and risk-weighted grading.

Consider a ship that is subject to routine hull integrity examinations. Bluetooth-enabled ultrasonic thickness gauges send real-time safety monitoring data to a central EHS dashboard. This eliminates the need for human judgment. The system highlights abnormality for quick response if it is found, such as rapid metal loss in a ballast tank.

These insights help with trend analysis for fleet-wide risk mitigation in addition to being archived for compliance. This method enhances traceability during audits and complies with IMO ship maintenance regulations.

Tight deadlines, challenging weather, and close regulatory scrutiny are some of the pressures that the maritime sector faces. Smart EHS monitoring system adoption is now required for long-term profitability, safety, and dependability. The effectiveness of predictive maintenance depends on the data that powers it. Smart systems ensure you’re using the best intelligence available.

Ports and logistics industries must invest in customized solutions based on industry knowledge and regulatory compliance. Digitize inspections, improve audit readiness, and eradicate dangerous downtime!

Our web-based and mobile-ready HSE software solutions are a comprehensive platform for small, mid-size, and large enterprises to streamline EHS processes and standardize information management.

Solve your EHS challenges and streamline safety operations with our help.