Powering Safe LNG Construction: How CCS JV Digitized 5,000+ Peak Permits with TECH EHS ePTW

Client Name

Sembcorp Green Infra Limited, India

Organization Size

2000+ employees

Solution

Contractor Safety Management System

Challenge

  • Time-consuming document verification and gate pass issuance.
  • No real-time visibility into contractor compliance status.
  • Difficulty identifying non-compliant or unauthorized workers.
  • Lack of a centralized contractor management system.
  • Contractor data scattered across multiple files and departments.

Sembcorp Green Infra Limited (SGIL) is one of India’s leading renewable energy companies, supporting the country’s growing energy needs through reliable, sustainable, and low-carbon power generation. With renewable energy assets spread across multiple locations, the company is committed to maintaining the highest standards of contractor safety, operational excellence, and environmental sustainability.

As contractor work forms a critical part of daily operations, ensuring safe workforce management and regulatory compliance has always been a key priority for Sembcorp Green Infra Limited.

The Safety team was spending significant time managing contractor worker records, verifying documents, issuing gate passes, and maintaining compliance records through manual Excel sheets and paper-based processes. As contractor workforce volumes increased across multiple project sites, these activities became increasingly complex, time-consuming, and prone to human error.

Another major challenge was the lack of real-time visibility into contractor compliance. Monitoring worker certifications, medical fitness records, safety training, and document expiry dates required continuous manual follow-up, making it difficult to identify non-compliant workers and ensure only authorized personnel entered the site.

The absence of a centralized contractor management system further limited operational efficiency. Contractor information was scattered across multiple files and departments, making it difficult to track worker movements, monitor gate pass status, generate consolidated reports, and provide management with timely insights into contractor workforce activities.

Preparing compliance reports and supporting internal or external safety audits required considerable administrative effort. The Safety team spent significant time compiling data from multiple sources, delaying report generation and reducing the time available for proactive safety initiatives.

Solution

  • Centralized Contractor Registration with pre-qualification checklist
  • Digital Worker Onboarding
  • Online Document Upload and Verification
  • Verification and Approval Workflow
  • Digital Gate Pass Generation and Management
  • Contractor Training & Competency Tracking
  • Expiry Alerts for Licenses and Certifications

To address these challenges, Sembcorp Green Infra Limited partnered with TECH EHS to implement a centralized Contractor Safety Management System (CSMS).

The solution’s current phases focused on digitization of below three important Processes:

  • Contractors Registration with pre-qualification checklist and review process.

  • Contractors’ workforce/Vehicle/Equipment registration with gate-pass process.
  • Contractor company periodic evaluation.

The solution enables seamless collaboration between contractors, Sembcorp EHS teams, and site administrators through a single integrated platform.

In addition to above, the solution included a number of supporting features for enhancing contractor safety management and reporting:

  • Centralized Contractor Registration with pre-qualification checklist
  • Digital Worker Onboarding
  • Online Document Upload and Verification
  • Verification and Approval Workflow
  • Digital Gate Pass Generation and Management
  • Contractor Training & Competency Tracking
  • Expiry Alerts for Licenses and Certifications
  • Real-Time Contractor Workforce Dashboard
  • Visitor and Contractor Entry Monitoring
  • Checklist based periodic evaluation for contractor
  • Contractor audit Trail and Compliance Reporting
  • Role-Based Access Control
  • MIS Reports and Analytics

Historical worker records were migrated successfully into the new platform, preserving valuable organizational knowledge. This enabled users to view and analyse legacy and current data from a single system and to gain better visibility of worker safety performance over time.

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Outcome

The Contractor Safety Management System has transformed the way Sembcorp Green Infra Limited manages its contractor workforce. By replacing fragmented manual processes with a centralized digital platform, the organization has improved operational efficiency, strengthened compliance, and enhanced contractor safety management.

Now management could use dashboards to analyse contractor worker availability and their safety performance instead of gathering information from multiple sources. Historical data was also available in the same system which made trend analysis much easier.

Benefits

Digitized end-to-end contractor safety processes.
Reduced manual paperwork and Excel
dependency.
Faster contractor and worker onboarding.
Improved compliance through centralized document management.